- Engine 1.15l with filter change (SAE 5W-40 API SL/JASO MAZ)
- Coolant 1l (Fill to 4mm above top plates in radiator)
- Forks (per leg) 0.620l (7.5W) Initial fill
- Forks (per leg) Fully compressed, piston rod at bottom, spring removed, spacer installed 0.90l
- Brake Fluid DOT 4
G450X (K16)
SERVICE DATA Series number: K16 (09/2007 > 06/2010)
OIL + FLUID CAPACITIES (Litres)
VALVE CLEARANCES (Cold)
- Inlet 0.05mm > 0.12mm
- Exhaust 0.22mm > 0.29mm
DRIVE CHAIN ADJUSTMENT
- Drive Chain tension = Motorcycle on side stand. (Tension with or without load on suspension)
- From centre of lower chain, deflection is = 5mm
- Drive Chain standard length = 108 Links
- Standard sprocket sizes Front = 15 Teeth / Rear = 48 Teeth
TORQUE SETTINGS
- Front sprocket bolts 6Nm (4.5ft/lb) **Use thread locking compound
- Rear Sprocket nut 35Nm (26ft/lb)
- Engine oil filter cover bolts 15Nm (11ft/lb) **Oil bolt threads
- Spark plugs 12Nm (9ft/lb) **Use copper anti-seize paste
- Cam cover bolts 7Nm (5ft/lb) **Oil Threads
- Engine sump plug 15Nm (11ft/lb)
- Coolant pump drain plug 6Nm (4.5ft/lb) **Use thread locking compound
- Front wheel axle nut 40Nm (29.50ft/lb)
- Front wheel axle pinch bolts 8Nm (6ft/lb)
- Front brake caliper bolt to fork 19Nm (14ft/lb)
- Rear wheel axle nut 80Nm (60ft/lb)
- Always replace crush washers on Drain/Filler plugs
IGNITION
- Contact-free high-voltage capacitor ignition (No Ignition points to adjust!)
SPARK PLUGS
- Spark plug Part # 120008G x1
TYRE PRESSURE (Bar)
- Front 1.2 bar
- Rear 1.2 bar
TYRE SIZE
- Front 90/90 x 21
- Rear 140/80 x 18
- Minimum tyre Speed rating (S)
- Tube type tyres
DISCLAIMER:
Disclaimer: While every effort has been made to ensure the accuracy of these values and service information, no guarantee is given or responsibility taken for any errors or omissions.