G450X (K16)

SERVICE DATA Series number: K16 (09/2007 > 06/2010)

OIL + FLUID CAPACITIES (Litres)

  • Engine 1.15l with filter change (SAE 5W-40 API SL/JASO MAZ)
  • Coolant 1l (Fill to 4mm above top plates in radiator)
  • Forks (per leg) 0.620l  (7.5W) Initial fill
  • Forks (per leg) Fully compressed, piston rod at bottom, spring removed, spacer installed 0.90l
  • Brake Fluid DOT 4

VALVE CLEARANCES (Cold)

  • Inlet 0.05mm > 0.12mm
  • Exhaust 0.22mm > 0.29mm

DRIVE CHAIN ADJUSTMENT

  • Drive Chain tension = Motorcycle on side stand. (Tension with or without load on suspension)
  • From centre of lower chain, deflection is = 5mm 
  • Drive Chain standard length = 108 Links
  • Standard sprocket sizes Front = 15 Teeth / Rear = 48 Teeth

TORQUE SETTINGS

  • Front sprocket bolts 6Nm (4.5ft/lb) **Use thread locking compound
  • Rear Sprocket nut 35Nm (26ft/lb)
  • Engine oil filter cover bolts 15Nm (11ft/lb) **Oil bolt threads
  • Spark plugs 12Nm (9ft/lb) **Use copper anti-seize paste
  • Cam cover bolts 7Nm (5ft/lb) **Oil Threads
  • Engine sump plug 15Nm (11ft/lb)
  • Coolant pump drain plug 6Nm (4.5ft/lb) **Use thread locking compound
  • Front wheel axle nut 40Nm (29.50ft/lb)
  • Front wheel axle pinch bolts 8Nm (6ft/lb)
  • Front brake caliper bolt to fork 19Nm (14ft/lb)
  • Rear wheel axle nut 80Nm (60ft/lb)
  • Always replace crush washers on Drain/Filler plugs

IGNITION

  • Contact-free high-voltage capacitor ignition (No Ignition points to adjust!)

SPARK PLUGS

  • Spark plug Part # 120008G x1

TYRE PRESSURE (Bar)

  • Front  1.2 bar
  • Rear   1.2 bar

TYRE SIZE

  • Front  90/90 x 21 
  • Rear   140/80 x 18 
  • Minimum tyre Speed rating (S)
  • Tube type tyres

DISCLAIMER:

Disclaimer: While every effort has been made to ensure the accuracy of these values and service information, no guarantee is given or responsibility taken for any errors or omissions.