R65 R80 R80RT (2472)

SERVICE DATA Series number: 2472 (08/1985 > 07/1995)

OIL + FLUID CAPACITIES (Litres)

  • Engine 2.5l  (SAE 15W-50)
  • Gearbox 0.80l (SAE 80W-90 Hypoid gear oil)
  • Driveshaft 0.15l (SAE 80W-90 Hypoid gear oil)
  • Final drive 0.35l (SAE 80W-90 Hypoid gear oil)
  • Forks (Per leg) 0.30l R65 R80 (5W /10W) 
  • Forks (Per leg) 0.32l R80RT (5W /10W)
  • Brake fluid DOT 4

VALVE CLEARANCES (Cold)

  • Inlet 0.10mm
  • Exhaust 0.15mm

TORQUE SETTINGS

  • Cylinder head /Rocker arm nuts  38Nm (28ft-lb) In crisscross
  • Flywheel bolts M11x32 08/1975 > 1996 105Nm (77ft-lb) In crisscross
  • Clutch bolts 22Nm (16ft-lb) In crisscross 
  • Sump bolts 11Nm (8ft-lb) In crisscross
  • Spark plugs 25Nm (19ft/Ib)
  • Engine sump plug 30Nm (22ft/lb)
  • Oil filter cover bolts 11Nm (8ft/lb)
  • Gearbox drain plug 27Nm (20ft/lb)
  • Gearbox filler plug 32Nm (24ft/lb)
  • Driveshaft drain plug 16Nm (12ft/lb)
  • Driveshaft filler plug 16Nm (12ft/lb)
  • Final drive drain plug 24Nm (18ft/lb)
  • Final drive filler/Breather plug 09/1980 > 26Nm (19ft/lb)
  • Final drive level plug 09/1980 > 1996 (Not Paralever models) 10Nm (7.5ft/lb)
  • Front wheel axle bolt 1985 > 33Nm (24ft/lb)
  • Front wheel axle pinch bolts on forks 17Nm (13ft/lb)
  • Front brake caliper bolts to fork 30Nm (22ft/lb)
  • Rear wheel bolts 105Nm (77ft-lb) In crisscross
  • Fork filler bolt 22Nm (16ft-lb)
  • Fork drain bolt 8Nm (6ft-lb)
  • Always replace Drain/Filler plugs with new crush washer

IGNITION

  • Electronic Ignition fitted as standard (No Ignition points to adjust!)
  • Check Ignition timing

SPARK PLUGS

  • Spark plug Part # 120001R or 120001R6 or 120001RID6

TYRE PRESSURE (Bar)

  • Front  Min  > Max 2.2 > 2.4 bar
  • Rear   Min  > Max 2.5 > 2.9 bar

TYRE SIZE

  • Front   90/90  x 18
  • Rear    120/90 x 18
  • Tubeless type tyres
  • Minimum tyre Speed rating (H)

TYRE SIZE

Disclaimer: While every effort has been made to ensure the accuracy of these values and service information, no guarantee is given or responsibility taken for any errors or omissions.