HP2 Enduro Megamoto (K25H)

SERVICE DATA Series number: K25H (08/2004 > 11/2008)

OIL + FLUID CAPACITIES (Litres)

  • Engine 4l (SAE 15W-50)
  • Gearbox 0.70l > 0.90l (SAE 75W-90 Hypoid gear oil) **Fill oil to bottom edge of filler hole as different year models have varying oil quantities!
  • Final drive 0.180 ml (SYNTRAX Long Life 75W-90)
  • Fork (Per leg) 0.670l (7.5W) Enduro Air gap 80mm +/-10 mm from top of fork tube to oil with spring removed and fork fully compressed
  • Forks (Per leg)0.705ml (7.5W)Megamoto Air gap 80mm +/-10 mm from top of fork tube to oil with spring removed and fork fully compressed 
  • Brake fluid DOT 4
  • Clutch fluid Vitamol V10 (NEVER USE BRAKE FLUID!)

VALVE CLEARANCES (Cold)

  • Inlet 0.15mm 
  • Exhaust 0.30mm 

TORQUE SETTINGS

  • Engine oil filter cartridge 11Nm (8ft-lb)
  • Engine oil drain plug 32Nm (24ft-lb)
  • Gearbox oil fill /drain plug 30Nm (22ft-lb)
  • Final drive oil fill /drain plug 20Nm (15ft-lb)
  • Flywheel bolts M11 x 1.5 x 27 40Nm (30ft-lb) + 40° Extra angle of rotation In crisscross (Oil flywheel bolt threads)
  • Clutch bolts 12Nm (9ft-lb) In crisscross
  • Spark plugs 20Nm (15ft-Ib) 
  • Rear wheel bolts 60Nm (45ft-lb) In crisscross
  • Front wheel axle bolt 40Nm (30ft-lb)
  • Front wheel axle Pinch bolts on forks 8Nm (6ft-lb)
  • Front brake caliper bolt to fork 30Nm (22ft-lb)
  • Rear brake caliper bolt 24Nm (18ft-lb)

IGNITION

  • Electronic Ignition fitted as standard (No adjustment required!)

SPARK PLUGS

  • Spark plug Part # 120020R or 120023RKF 

**Spark plug Gap 0.80mm (+ / – 0.1mm) Max gap 1.00mm

TYRE PRESSURE (Bar)

  • Front Min  > Max 2.5 bar
  • Rear   Min  > Max 2.9 bar

TYRE SIZE

  • Front   90/90  x 21 (Enduro)
  • Rear     140/80 x 17 (Enduro)
  • Front   120/70  x 21 (Megamoto)
  • Rear     150/70 x 17 (Megamoto)
  • Tubeless type tyres
  • Minimum tyre Speed rating (R) Enduro
  • Minimum tyre Speed rating (ZR) Megamoto
  • Maximum balance weight that can be fitted 80gms (Per rim)

DISCLAIMER:

Disclaimer: While every effort has been made to ensure the accuracy of these values and service information, no guarantee is given or responsibility taken for any errors or omissions.