R60/7 R75/7 R80/7 R100/7 (2477)

SERVICE DATA Series number: 2477 (06/1977 > 07/1980)

OIL + FLUID CAPACITIES (Litres)

  • Engine 2.25l (SAE 15W-50)
  • Gearbox 0.80l (SAE 80W-90 Hypoid gear oil)
  • Driveshaft 0.10l (SAE 80W-90 Hypoid gear oil)
  • Final drive 0.25l (SAE 80W-90 Hypoid gear oil)
  • Forks (Per leg) 0.25l (5W /10W)
  • Brake fluid DOT 4

VALVE CLEARANCES (Cold)

  • Inlet 0.10mm
  • Exhaust 0.15mm

TORQUE SETTINGS

  • Cylinder head /Rocker arm nuts 38Nm (28ft/lb) In crisscross
  • Flywheel bolts M11x32 105Nm (77ft/lb) In crisscross
  • Clutch bolts 23Nm (17ft/lb) In crisscross
  • Sump bolts 11Nm (8ft/lb) In crisscross
  • Spark plugs 25Nm (19ft/Ib)
  • Engine sump plug 30Nm (22ft/lb)
  • Oil filter cover bolts 11Nm (8ft/lb)
  • Gearbox drain plug 27Nm (20ft/lb)
  • Gearbox filler plug 32Nm (24ft/lb)
  • Driveshaft drain plug 16Nm (12ft/lb)
  • Driveshaft filler plug 16Nm (12ft/lb)
  • Final drive drain plug 23Nm (17ft/lb)
  • Final drive filler/ level plug > 08/1980 31Nm (23ft/lb)
  • Front wheel axle nut 50Nm (37ft/lb)
  • Front wheel axle pinch bolts on forks 17Nm (13ft/lb)
  • Rear wheel axle nut 48Nm (35ft/lb)
  • Rear wheel axle pinch bolt on swing arm 18Nm (13.5ft/lb)
  • Always replace Drain/Filler plugs with new crush washer

IGNITION

  • Points gap 0.35 > 0.40mm > 06/1978 (Exposed points)
  • Points Part # 1207400R or 1207400AR 
  • Condenser Part # 1270200R
  • Points gap 0.45mm  06/1978 > 07/1980 (With points inside bean can)
  • Points Part # 1207500R
  • Condenser Part # 1270210R

SPARK PLUGS

  • R60/7 + R60/7 + R100/7  > 08/1980 Spark plug Part # 120003R or 120001R7 or 120001RID7
  • R80/7  > 08/1980 Spark plug Part # 120001R or 120001R6 or 120001RID6  

TYRE PRESSURE (Bar)

  • Front Min > Max  1.9 > 2.2 bar
  • Rear   Min  > Max 1.8 > 2.3 bar

TYRE SIZE

  • Front   3.25 x 19
  • Rear    4.00 x 18
  • Tube type tyres
  • Minimum tyre Speed rating (S)

DISCLAIMER:

Disclaimer: While every effort has been made to ensure the accuracy of these values and service information, no guarantee is given or responsibility taken for any errors or omissions.